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We are your one-stop machine shop

Specializing in manufacturing precision parts for the aerospace, automotive, and industrial gas turbine sector.

 

Who We Are

Established in 2004, Aero Foil International has specialized in tool modeling, manufacturing and building high-quality electronic gauges, fixtures and gate dies for aerospace and IGT turbine engine high- and low-pressure components. AFI also has committed partnerships with automotive part manufacturers within Michigan, providing high quality tooling and machining needed.

What We Do

Welcome to better

Whether you’re looking for one part or a total process, Aero Foil International is a total solution for your organization. We pride ourselves on great solutions tailored to our clients while delivering excellent high quality products.

Quality Policy Statement

To attain customer satisfaction AFI will consistently provide products and services in accordance with customer and applicable statutory and regulatory requirements. This will be accomplished with a focus on continual improvement of our Quality Management Systems effectiveness.

A few capabilities

We are capable of vertical and horizontal milling, CNC 5-axis grinding, CNC 4-axis Ram EDM, CNC 5-axis Speed Hole EDM, Tooling manufacturing and CMM inspection.

Machining

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Tooling

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Fabrication

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CMM

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Certifications

NADCAP

NADCAP-2022.pdf

AS9100

AS9100-2022.pdf

AFI Equipment List 2022

SURFACE GRINDERS

  • 1 OKAMOTO MODEL ACCULAR-124N AUTOMATIC
  • 1 KENT KGS406 AUTOMATIC
  • 3 OKAMOTO MODEL 618 MANUAL
  • 1 REID MODEL 1003 MANUAL
  • 2 KENT FSG-618M

SINKER EDM UNITS

  • SANTEC ZNC MODEL SED401 75 AMP (20′′W x 40′′L x 12′′D TANK) (20′′x12′′ TABLE TRAVEL)
  • ELOX ZNC MODEL 60 AMP ERM (20′′W x 30′′L x 12′′D TANK) (16′′x8′′ TABLE TRAVEL)

WIRE EDM MACHINE

  • ACCUTEX AU-500i, (40′′x24′′x12′′ MAX PC), (22′′ X, 14′′ Y, 12′′ Z TRAVEL)

5 AXIS EDM HOLE DRILLER

  • 2 FH60, (36′′x60′′ TABLE), (60′′X, 38′′Y, 24′′ Z TRAVEL)
  • 3 AH1080C, (54.7′′x35.6′′ TABLE), (31.5′′X, 39.37′′Y, 23.6′′ Z TRAVEL) .015′′ - .250′′ DIAMETER ELECTRODE CAPACITY
  • 1 AD5L (24.8′′x12.2′′ TABLE), (19.7′′X, 11.8′′Y, 11.8′′ Z TRAVEL)
  • 9 TEK4 4G FHD (36′′x15′′ TABLE), (15.75′′X, 11.8′′Y, 15.75′′ Z TRAVEL)

MANNUAL EDM HOLE DRILLER

  • HP800 EDM DRILL, (24′′x12′′ TABLE), (12′′ X, 8′′ Y, 8′′ Z TRAVEL) 440# MAX WORKPIECE. .012′′ - .118′′ ELECTRODE CAPACITY

CNC HORIZONTAL MACHINING CENTERS

  • 1 HAAS EC-1600, 4 AXIS, (64′′x32′′ TABLE), (64′′X, 40′′Y, 32′′Z TRAVEL)
  • 1 MATSUURA, 4 AXIS, (2 – 25” PALLETS), (41′′X, 36′′Y, 34′′Z TRAVEL)

CNC CBN GRINDING MACHINES

  • 1 MACHINE, 5 AXIS, (40′′ X, 26′′Y, 25′′ Z TRAVEL)
  • 1 MACHINE, 5 AXIS, (50′′ X, 20′′Y, 25′′ Z TRAVEL)
  • 2 MACHINES, 5 AXIS, (30′′X, 16′′Y, 20′′Z TRAVEL)
  • 1 MACHINE, 5 AXIS, (40′′ X, 20′′Y, 25′′ Z TRAVEL)
  • 1 MACHINE, 5 AXIS, (64′′ X, 40′′Y, 30′′ Z TRAVEL)
  • 3 COMBO CREEP FEED/CBN/MILL 5-AXIS, (36”CUBED TRAVEL)

CNC MILLING MACHINES

  • 1 DOOSAN 3 AXIS DNM750 (86′′x26.4′′ TABLE), (64′′X, 26′′Y, 24′′Z TRAVEL)
  • 1 MAKINO, 5 AXIS, (20” x 40” Table), (36′′ X, 20′′Y, 18′′ Z TRAVEL)
  • 4 HAAS 3 AXIS VF2 (36′′x14′′ TABLE), (30′′X, 16′′Y, 20′′Z TRAVEL)
  • 2 HAAS 4 AXIS VF3 (48′′x18′′ TABLE), (40′′X, 20′′Y, 25′′Z TRAVEL)
  • 3 HAAS 3 AXIS VF4 (52′′x18′′ TABLE), (50′′X, 20′′Y, 25′′Z TRAVEL)
  • 2 HAAS 3 AXIS VF5 (62′′x23′′ TABLE), (60′′X, 26′′Y, 25′′Z TRAVEL)
  • 5 HAAS MINI MILLS (36′′x12′′ TABLE), (16′′X, 12′′Y, 10′′Z TRAVEL)
  • 1 HAAS LATHE SL10 (6.25′′X, 14′′Z TRAVEL)

WELDING EQUIPMENT

  • LINCOLN SQUARE WAVE TIG 355
  • LINCOLN POWER MIG 215
  • MICRO WELDER

CMM/INSPECTION EQUIPMENT

  • 1 AUTOMATIC DCC - BROWN & SHARP GLOBAL 123010 (47.24′′X, 118.11′′Y, 39.37′′Z), OVERALL 56”X, 157”Y, 49”Z
  • 2 AUTOMATIC DCC - BROWN & SHARP MICRO XCEL PFX (28′′X, 40′′Y, 20′′Z)
  • 1 AUTOMATIC DCC – ZEISS ACCURA 12/30/10 RDS (47.24′′X, 118.11′′Y, 39.37′′Z), OVERALL 72.5”X, 147”Y, 45.25”Z
  • 1 AUTOMATIC DCC Brown & Sharp GLOBAL GREEN S 9.15, (35.43”X, 50.06”Y, 31.50”Z), Overall (58.15”X, 97.05”Y, 119.17”H)
  • 5 (4.5.4) SHOP FLOOR CMM (14′′X, 20.2′′Y, 13.9′′Z)
  • 1 OPTIV 664 VISION SCANNER (23.62”X x 23.692”Y x 15.75”Z)
  • 1 ROMER ABSOLUTE ARM MODEL 753OS1/SE, MEASURING RANGE IS 3.0M/9.8 FT, PROBING VOLUMETRIC ACCURACY IS 0.0023 INCHES, SCANNING ACCURACY IS 0.0017 INCHES.

CASTING CLEANING EQUIPMENT

  • BRANSON MODEL 1620 ULTRASONIC PARTS CLEANER
  • KWIK-WAY HOT WATER/STEAMER PARTS CLEANER
  • BETTER ENGINEERING HOT WATER/STEAMER PARTS CLEANER

AIR FLOW STAND

  • 1 FLOW SYSTEMS HIGH FLOW STAND

DOWN DRAFT TABLE

  • 1 DIVERSI-TECH DD4X4 – DUAL DOWNDRAFT TABLE

4 AXIS CNC RAM EDM UNITS

  • 1 ONA DATIC D-360-F60 (32′′W x 55′′L x 17′′D TANK) (25.6′′x15.75′′ TABLE), (23.6′′X, 15.75′′Y, 11.81′′Z TRAVEL)
  • 2 ONA DATIC D-420-F120 (32′′W x 55′′L x 17′′D TANK) (25.6′′x15.75′′ TABLE), (23.6′′X, 15.75′′Y, 11.81′′Z TRAVEL)
  • 1 ONA TECHNO H-600-F120 (39.4′′W x 66.9′′L x 23.6′′D TANK) (47.25′′x31.5′′ TABLE), (39.4′′X, 23.6′′Y, 20.87′′Z TRAVEL)
  • 7 ONA NX/QX 4C 100 AMP (31.5′′W x 43.3′′L x 17.7′′D TANK) (31.5′′x23.6′′ TABLE), (23.6′′X, 15.7′′Y, 15.7′′Z TRAVEL)
  • 3 ONA NX6 200 AMP (39.4′′W x 66.9′′L x 23.6′′D TANK) (47.25′′x31.5′′ TABLE), (39.4′′X, 23.6′′Y, 20.87′′Z TRAVEL)

AFI Corporate Brief & Capability Statement

Aerospace & IGT Machining & Tooling

AS9100 (ISO9002) & NADCAP for EDM Small Business providing one-stop-shop machining and fabrication for aerospace and IGT turbine engine hot section components.

We provide multi-axis CNC EDM, CNC milling, CNC CBN & creep feed grinding, and CNC EDM speed hole drilling machining for Aerospace and IGT castings. This includes a variety of services, from simple gate removal to full airfoil machining, welding, and fabrication of engine ready airfoils. We also provide the tooling and gauging needed for these components; manufacturing wax dies, core dies, electronic gauges, standard gauges, and fixtures. In addition to these services, we have 10 certified DCC CMM’s in house using both PCDMIS & CALYPSO software to ensure the highest standard of quality is maintained in the machining work and tooling that we provide to our customers.

AFI also machines military transmission components that require a certified cage code for the military.

AFI Purchase and Quality Requirements

1. ACCEPTANCE: This purchase order shall be deemed accepted by Seller's acknowledging receipt of this order, by Seller's commencement of services, or by Seller's shipment of goods, whichever occurs first.

2. WARRANTY: With respect to all goods and services purchased hereunder, by acceptance of this order Seller warrants (1) that the goods are of its own manufacture or from the (OEM) Original Equipment Manufacturer, new, safe, merchantable, of good quality, and free from defects in design, material and workmanship; (2) that Seller has good title to the goods and will convey such good title to Buyer; (3) that the goods conform to specifications, drawings, samples or other descriptions furnished by Buyer and all appropriate standards. If any such goods or services shall be defective or otherwise not in conformity herewith, Seller shall, at Buyer's option and in addition to all other remedies of Buyer, either credit Buyer for any such defect or nonconformity or, at Seller's expense replace, repair, correct, or perform anew any such goods or service. All warranties shall run to Buyer, its successors, assigns, customers and users of its products.

3. INSPECTION/REJECTION: Neither receipt of nor payment for the goods or services ordered hereunder shall constitute acceptance. Buyer shall have the right to inspect the goods and reject goods which it deems defective, damaged, nonconforming or in excess of the quantities ordered. Rejected goods will be held for Seller's instructions at Seller's risk and expense, or at Buyer's option, returned to Seller at Seller's risk and expense. Seller shall refund to Buyer all amounts paid for rejected goods, or at Buyer's option, Seller shall replace rejected goods promptly and without expense to Buyer. Nothing herein shall relieve the Seller from the obligation of testing, inspection and Quality control.

4. CONFIDENTIALITY: Seller shall keep confidential drawings, specifications, technical information and data furnished by Buyer and shall not disclose such information except as required for the efficient performance of this order. Seller shall return all such information and all copies thereof to Buyer upon Buyer's request. Seller shall not, without written consent of Buyer, use Buyer's name or trademarks or in any manner publish the fact that Buyer has placed this order.

5. COMPLIANCE: Seller agrees to comply with all applicable provisions of federal, state and local laws, orders, rules and regulations and warrants that all goods and services supplied hereunder will be produced or rendered in compliance with the same. Upon Buyer's request, Seller will provide written certification of compliance with such provisions.

6. PACKAGING: The supplier shall provide packaging that maintains the quality of the product and prevents damage, deterioration, substitution or loss while in transit. The supplier shall label the exterior of the package to ensure adequate identification of precautions needed to ensure the integrity of the product being shipped or stored. Material damage due to inadequate packaging will be rejected and returned to the supplier.

7. COUNTERFEIT PART PREVENTION: Seller will not produce, resell or alter a product to imitate or resemble a product without authority or right to do so, with the intent to mislead or defraud by passing the imitation as original or genuine.

8. QUALITY REQUIREMENTS: The following Quality system requirements apply when the goods and services are produced to specific AFI prints or AFI Customer prints and specifications. These requirements do not apply to Standard Catalog items; often referred to as Commercial off the shelf or COTS items.

9. QUALITY ASSURANCE: Supplier compliance and/or certification to the current revision of ISO 9001, SAE AS9100, ISO/IEC 17025 or equivalent accreditation is preferred, but is not mandatory.

10. RIGHT OF ENTRY: Buyer, Buyer's customers, and regulatory authorities have the right to access Seller's facilities and that of Seller's sub tier suppliers to review parts, materials, processes, tooling, equipment and any other items involved in this order and all applicable records.

11. NOTIFICATION OF CHANGE: Seller must also notify the Buyer of any changes to (1) the goods or services, (2) the manufacturing processes related to the goods or services or (3) the location of the manufacture or provision of goods and services including any movements between existing facilities or to new facilities and/or locations.

12. RECORD RETENTION: Suppliers shall maintain records of objective evidence of compliance to the purchase order requirements and/or specifications for a minimum of 10 years unless otherwise specified on the Purchase order.

13. TRAINING: Suppliers shall ensure that all personnel performing activities on AFI product that affects Quality have been suitably trained per supplier procedures or industry standards if applicable. The supplier should also ensure that their personnel are aware of:

  • Their contribution to product or service conformity.
  • Their contribution to product safety.
  • The importance of ethical behavior.

14. CONTROL of Non-Conforming MATERIAL: The supplier shall have complete traceability regarding product non-conformity and the associated disposition. The non-conformance system shall be described as part of the Quality System, and records shall be readily available to AFI upon request. The system shall ensure that all non-conforming material is positively identified to prevent use, shipment and intermingling with conforming material. Any disposition of "use as is" or "repair", must be approved in writing by the AFI Quality Manager.

15. QUALITY ASSURANCE TRACEABILITY: A Certificate of Conformance shall be provided for each shipment of product, to demonstrate that the material meet the Purchase Order specifications and requirements. Email the Certificate of Conformance to quality@afiusa.net.

1920 Port City Blvd
Muskegon, MI 49442
☎️ 231-773-0200
📠 231-773-0210

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